Mylar blankets, often seen shimmering in emergency kits and adventure gear, are marvels of modern material science, designed to offer maximum warmth with minimal bulk. These blankets, also known as space blankets, emergency blankets, or thermal blankets, are made from a thin film of BoPET (biaxially-oriented polyethylene terephthalate) coated with a metallic reflecting agent, usually aluminum. The science behind their functionality is a testament to human ingenuity, drawing on the principles of thermal insulation and radiation to protect the body in extreme conditions. 

This article delves into the technology and materials used in Mylar blankets and explores why they are so effective at keeping us warm.

The Genesis of Mylar Blankets

The inception of Mylar blankets traces back to the space race era, developed by NASA in the 1960s for use in the space program. They needed a material that was lightweight, compact, and capable of protecting astronauts from the harsh conditions of space. The solution was a thin film that could reflect infrared radiation, preventing the loss of body heat into the cold vacuum of space while also protecting astronauts from the searing heat of the sun.

Understanding Thermal Insulation and Radiation

To grasp how Mylar blankets work, it’s essential to understand two fundamental concepts: thermal insulation and radiation. Thermal insulation refers to the process of preventing heat transfer between objects in thermal contact or in the range of radiative influence. Radiation, in the context of heat transfer, is the emission or transmission of energy in the form of waves or particles through space or through a material medium.

The human body loses heat through convection, conduction, evaporation, and radiation. Mylar blankets are designed to counteract these processes, primarily focusing on reducing heat loss through radiation. The body emits heat in the form of infrared radiation, which the metallic surface of the blanket reflects back towards the body, keeping the individual warm.

The Role of BoPET and Aluminum Coating

The effectiveness of Mylar blankets is largely due to the materials used in their construction. BoPET is a polyester film made from stretched polyethylene terephthalate (PET) and is known for its strength, transparency, reflectivity, and thermal stability. The aluminum coating is what gives the blanket its reflective surface, capable of reflecting up to 97% of radiated heat.

How Mylar Blankets Keep You Warm

When wrapped around the body, a Mylar blanket forms a barrier that reduces heat loss in several ways:

  • Reflective Heat Retention: The aluminum coating reflects body heat (infrared radiation) back towards the body, minimizing heat loss to the environment.
  • Reduced Convection: By wrapping the blanket closely to the body, the amount of air circulation is minimized, reducing heat loss through convection.
  • Wind and Waterproof: The blanket’s material is windproof and waterproof, protecting against heat loss due to wind chill and moisture.

Applications Beyond Emergency Warmth

While Mylar blankets are a staple in emergency and survival kits, their applications extend into other areas:

  • Outdoor Adventures: Hikers, campers, and marathon runners use these blankets to prevent hypothermia in cold conditions or after strenuous activities.
  • Thermal Insulation in Buildings: Their reflective property is utilized in buildings to reflect heat inward or outward, improving energy efficiency.
  • Scientific Research: In laboratories, Mylar blankets are used to insulate equipment and sensitive experiments where temperature control is crucial.

Limitations and Considerations

Despite their effectiveness, mylar blankets have limitations. They are not breathable, which can lead to condensation and dampness if used for extended periods. Furthermore, their delicate nature means they can tear easily and are generally considered single-use in emergency situations.


Mylar blankets embody a simple yet profound application of material science, leveraging the principles of thermal insulation and radiation to provide life-saving warmth with a feather-light, compact form factor. Developed from the needs of space exploration, these blankets have found a critical role back on Earth, offering protection and warmth in a range of scenarios, from emergency survival to everyday adventures. Understanding the science behind Mylar blankets not only deepens our appreciation for this ingenious invention but also underscores the importance of scientific innovation in enhancing human well-being and safety.